DIY     OBD-II Codes     Fix your Car     Repair Manuals     -Forum-

Honda Fit/Jazz - Standards and Service Limits - 24

Steering
ItemMeasurementQualificationStandard or New
Steering wheelRotational play measured at outside edge with engine running0-10 mm (0-0.39 in.)
Starting load measured at outside edge with engine running29 N (3.0 kgf, 6.6 lbf)
GearboxAngle of rack guide screw loosened from locked positionManufactured in except HATC7 °-10 ° max.
Manufactured in HATC5 °±2 °


Suspension
ItemMeasurementQualificationStandard or NewService Limit
Wheel alignmentCamberFront0 ° 00 '±1 °
Rear-1 ° 00 '±1 '
CasterFront2 ° 05 '±1 °
Total ToeFront0±3 mm (0±0.12 in.)
RearIN 2±2 mm (0.08± 0.08 in.)
Front wheel turning angle equipped with 175/65 R14 82T tyresInside wheel41 ° 00 '±2 ° 00 '
Outside wheel36 ° 00 ' (Reference)
Front wheel turning angle equipped with 185/55 R15 82V tyresInside wheel38 ° 00 '±2 °
Outside wheel34 ° 00 ' (Reference)
WheelSteel wheel runoutAxial0-1.0 mm (0-0.04 in.)2.0 mm (0.08 in.)
Radial0-1.0 mm (0-0.04 in.)1.5 mm (0.06 in.)
Aluminum wheel runoutAxial0-0.7 mm (0-0.03 in.)2.0 mm (0.08 in.)
Radial0-0.7 mm (0-0.03 in.)1.5 mm (0.06 in.)
Wheel bearingEnd playFront0-0.05 mm (0-0.002 in.)
Rear0-0.05 mm (0-0.002 in.)

Brakes
ItemMeasurementQualificationStandard or NewService Limit
Parking brake leverDistance travelled when lever pulled with 196 N (20 kgf, 44 lbf) of force6 to 10 clicks
Brake pedalPedal height (Carpet removed)M/T141 mm (5.55 in.)
CVT145 mm (5.71 in.)
Free play1-5 mm (0.04-0.2 in.)
Master cylinderPiston-to-pushrod clearance0-0.4 mm (0-0.02 in.)
Front brakes
(disc brake)
Disc thicknessFront21.0 mm (0.83 in.)19.0 mm (0.75 in.)
Rear8.9-9.1 mm (0.35-0.36 in.)8.0 mm (0.31 in.)
Disc runout———0.10 mm (0.004 in.)
Disc parallelism———0.015 mm
(0.0006 in.)
Pad thicknessFront9.0 mm (0.35 in.)1.6 mm (0.06 in.)
Rear6,8-7.5 mm (0.27-0.30 in.)1.6 mm (0.06 in.)
Rear brakes
(drum brake)
Brake drum I.D.180 mm (7.09 in.)181 mm (7.13 in.)
Brake shoe lining thickness4.3 mm (0.17 in.)1.0 mm (0.039 in.)
Rear brakes
(disc brake)
Disc thickness8.9-9.1 mm (0.35-0.36 in.)8.0 mm (0.31 in.)
Disc runout———0.10 mm (0.004 in.)
Disc parallelism———0.0015 mm (0.0006 in.)
Pad thickness7.4-7.6 mm (0.291-0.299 in.)1.6 mm (0.06 in.)
Brake booster (equipped with ABS)Master cylinder fluid pressure at 0 kPa (0 mmHg, 0 in.Hg) of vacuum with pressing brake pedalPressed with 98 N
(10 kgf, 22 lbf)
0 kPa (0 kgf/cm2, 0 psi)
Pressed with 294 N
(30 kgf, 66 lbf)
1,370 kPa (14 kgf/cm2, 200 psi)
Master cylinder fluid pressure at 66.7 kPa (500 mmHg, 19.7 in.Hg) of vacuum with pressing brake pedalPressed with 98 N
(10 kgf, 22 lbf)
3,240 kPa (33 kgf/cm2, 470 psi)
Pressed with 294 N
(30 kgf, 66 lbf)
8,240 kPa (84 kgf/cm2, 1,190 psi)
Brake booster (without ABS)Master cylinder fluid pressure at 0 kPa (0 mmHg, 0 in.Hg) of vacuum with pressing brake pedalPressed with 98 N
(10 kgf, 22 lbf)
0 kPa (0 kgf/cm2, 0 psi)
Pressed with 294 N
(30 kgf, 66 lbf)
1,600 kPa (16 kgf/cm2, 230 psi)
Master cylinder fluid pressure at 66.7 kPa (500 mmHg, 19.7 in.Hg) of vacuum with pressing brake pedalPressed with 98 N
(10 kgf, 22 lbf)
3,700 kPa (37 kgf/cm2, 530 psi)
Pressed with 294 N
(30 kgf, 66 lbf)
9,800 kPa (98 kgf/cm2, 1,390 psi)


Air Conditioning
ItemMeasurementQualificationStandard or New
RefrigerantTypeHFC-134a (R-134a)
Capacity of system400-450 g (14.1-15.9 oz)
Refrigerant oilTypeKEIHIN: SP-10 (P/N 38897-P13-003, 38898-P13-003 or 38899-P13-A01)
Capacity of componentsCondenser25 mL (5/6 fl oz, 0.9 Imp oz)
Evaporator35 mL (1 1/6 fl oz, 1.2 Imp oz)
Each line and hose10 mL (1/3 fl oz, 0.4 Imp oz)
Compressor100-120 mL (3 1/3-4 fl oz, 3.5-4.2 Imp oz)
CompressorStarter coil resistanceAt 20 °C (68 °F)3.05-3.35 W
Pulley-to-pressure plate clearance0.35-0.65 mm (0.014-0.026 in.)
Alternator- compressor beltDeflection with 98 N (10 kgf, 22 lbf) applied mid-way between pulleysUsed belt7.5-10.5 mm (0.30-0.413 in.)
New belt4.5-6.0 mm (0.18-0.24 in.)
Tension (measured with belt tension gauge)Used belt440-590 N (45-60 kgf, 99-130 lbf)
New belt980-1,130 N (100-115 kgf, 220-254 lbf)

Honda Fit/Jazz 02-05 Workshop Manual    Back to all Manuals