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Honda Fit/Jazz - Standards and Service Limits - 5


Engine Electrical
ItemMeasurementQualificationStandard or NewService Limit
Ignition coilRated voltage12 V
Firing order1-3-4-2
Spark plugTypeNGK: BKR6E-11
DENSO: K20PR-U11
Gap1.0-1.1 mm (0.039-0.043 in.)———
Ignition timingAt idle (check the red mark)M/T (in neutral): 8±2° BTDC at 650±50 rpm (min-1 )
CVT (in N or P): 8±2° BTDC at 750±50 rpm (min-1 )
Drive belt
NOTE: Adjust a new belt to the new belt spec., run the engine for 5 minutes, then readjust it to the used belt spec.
Deflection with 98 N (10 kgf, 22 lbs) applied mid way between pulleysWithout A/C (with A/C, see ‘‘Compressor belt'' in the A/C table)Used belt: 7.5-10.5 mm (0.30-0.41 in.)
New belt: 4.5-6.0 mm (0.18-0.24 in.)
Tension (measured with belt tension gauge)Without A/C (with A/C, see ‘‘Compressor belt'' in the A/C table)Used belt: 440-590 N (45-60 kgf, 99-130 lbs)
New belt: 981-1,130 N (100-115 kgf, 220-254 lbs)
AlternatorOutputAt 13.5 V and normal engine temperature75 A
Coil (rotor) resistanceat 20°C (68°F)2.6-2.9 W
Slip ring O.D.22.7 mm (0.89 in.)21.7 mm (0.85 in.)
Brush length19.0 mm (0.75 in.)5 mm (0.20 in.)
Brush spring tension3.3-4.1 N (0.34-0.42 kgf, 0.7-0.9 lbs)
StarterOutput0.6 kw
Commutator mica depth0.45-0.75 mm (0.018-0.030 in.)0.2 mm (0.008 in.)
Commutator runout0.05 mm (0.002 in.) max.0.4 mm (0.02 in.)
Commutator O.D.27.9-28.0 mm (1.098-1.102 in.)27.0 mm (1.06 in.)
Brush length9.7-10.3 mm (0.38-0.41 in.)6 mm (0.2 in.)




Engine Assembly
ItemMeasurementQualificationStandard or NewService Limit
CompressionPressure check at 250 rpm (min-1) with wide open throttle. (See Design Specs for ratio)Minimum980 kPa (10.0 kgf/cm2, 142 psi)———
Maximum variation200 kPa (2.0 kgf/cm2, 28 psi)———

Cylinder Head
ItemMeasurementQualificationStandard or NewService Limit
HeadWarpage———0.08 mm (0.003 in.)
Height119.9-120.1 mm
(4.720-4.728 in.)
———
CamshaftEnd play0.05-0.25 mm
(0.002-0.010 in.)
0.5 mm (0.02 in.)
Camshaft-to-holder oil clearance0.045-0.084 mm
(0.0018-0.0033 in.)
0.100 mm (0.004 in.)
Total runout0.03 mm (0.001 in.) max.0.04 mm (0.002 in.)
Cam lobe heightIntake35.471 mm (1.3965 in.)———
Exhaust35.358 mm (1.3920 in.)———
ValveClearance (cold)Intake0.15-0.19 mm (0.006-0.007 in.)———
Exhaust0.26-0.30 mm (0.010-0.012 in.)———
Stem O.D.Intake5.48-5.49 mm
(0.216-0.216 in.)
5.45 mm (0.215 in.)
Exhaust5.45-5.46 mm
(0.215-0.215 in.)
5.42 mm (0.213 in.)
Stem-to-guide clearanceIntake0.020-0.050 mm
(0.0008-0.0020 in.)
0.08 mm (0.003 in.)
Exhaust0.050-0.080 mm
(0.0020-0.0031 in.)
0.11 mm (0.004 in.)
Valve seatsWidthIntake0.850-1.150 mm
(0.0335-0.0453 in.)
1.60 mm (0.063 in.)
Exhaust1.25-1.550 mm
(0.0492-0.0610 in.)
2.00 mm (0.079 in.)
Stem installed heightIntake46.1-46.5 mm
(1.815-1.831 in.)
46.8 mm (1.843 in.)
Exhaust46.2-46.6 mm
(1.819-1.835 in.)
46.9 mm (1.846 in.)
Valve springsFree lengthIntake50.52 mm (1.989 in.)———
Exhaust57.37 mm (2.259 in.)———
Valve guidesI.D.Intake5.51-5.53 mm
(0.217-0.218 in.)
5.55 mm (0.219 in.)
Exhaust5.51-5.53 mm
(0.217-0.218 in.)
5.55 mm (0.219 in.)
Installed heightIntake15.85-16.35 mm
(0.624-0.644 in.)
———
Exhaust15.85-16.35 mm
(0.624-0.644 in.)
———
Rocker armsArm-to-shaft clearanceIntake0.019-0.058 mm
(0.0007-0.0023 in.)
0.08 mm (0.003 in.)
Exhaust0.019-0.058 mm
(0.0007-0.0023 in.)
0.08 mm (0.003 in.)

Engine Block
ItemMeasurementQualificationStandard or NewService Limit
BlockWarpage of deck0.07 mm (0.003 in.) max.0.10 mm (0.004 in.)
Bore diameter73.00-73.02 mm (2.874-2.875 in.)73.07 mm (2.877 in.)
Bore taper———0.05 mm (0.002 in.)
Reboring limit———0.25 mm (0.01 in.)
PistonSkirt O.D. at 13 mm (0.5 in.) from bottom of skirt72.98-72.99 mm (2.873-2.874 in.)72.97 mm (2.873 in.)
Clearance in cylinder0.010-0.040 mm
(0.0004-0.0016 in.)
0.05 mm (0.002 in.)
Ring groove widthTop1.040-1.050 mm
(0.0409-0.0413 in.)
1.07 mm (0.042 in.)
Second1.220-1.230 mm
(0.0481-0.0484 in.)
1.250 mm (0.0492 in)
Oil2.005-2.020 mm
(0.0789-0.0795 in.)
2.050 mm (0.0807 in.)
Piston ringRing-to-groove clearanceTop0.055-0.080 mm
(0.0022-0.0031 in.)
0.15 mm (0.006 in.)
Second0.030-0.055 mm
(0.0012-0.0022 in.)
0.13 mm (0.005 in.)
Ring end gapTop0.15-0.30 mm (0.006-0.012 in.)0.60 mm (0.024 in.)
Second0.35-0.50 mm (0.014-0.020 in.)0.65 mm (0.026 in.)
Oil0.20-0.70 mm (0.008-0.028 in.)0.80 mm (0.031 in.)
Piston pinO.D.17.997-18.000 mm
(0.7085-0.7087 in.)
———
Pin-to-piston clearance0.010-0.017 mm
(0.0004-0.0007 in.)
———
Connecting rodPin-to-rod interferemce0.020-0.036 mm
(0.0008-0.0014 in.)
———
Small-end bore diameter17.964-17.977 mm
(0.707-0.708 in.)
———
Large-end bore diameterNominal43.0 mm (1.69 in.)———
End play installed on crankshaft0.15-0.30 mm (0.006-0.012 in.)0.40 mm (0.016 in.)
CrankshaftMain journal diameter49.976-50.000 mm
(1.9676-1.9685 in.)
———
Rod journal diameter39.976-40.000 mm
(1.5739-1.5748 in.)
———
Rod/main journal taper0.005 mm (0.0002 in.)0.010 mm
(0.0004 in.)
Rod/main journal out-of-round0.005 mm (0.0002 in.)0.010 mm
(0.0004 in.)
End play0.10-0.35 mm (0.004-0.014 in.)0.45 mm (0.018 in.)
Runout0.03 mm (0.0012 in.) max.0.04 mm (0.0016 in.)
Crankshaft
bearings
Main bearing-to-journal oil clearance0.018-0.036 mm
(0.0007-0.0014 in.)
0.05 mm
(0.0020 in.)
Rod bearing clearance0.020-0.038 mm
(0.0008-0.0015 in.)
0.05 mm
(0.0020 in.)

Engine Lubrication
ItemMeasurementQualificationStandard or NewService Limit
Engine oilCapacityEngine overhaul4.2 L (4.4 US qt, 3.7 lmp qt)———
Oil change including oil filter3.6 L (3.8 US qt, 3.2 lmp qt)———
Oil change without oil filter3.4 L (3.6 US qt, 3.0 lmp qt)———
Oil pumpInner rotor-to-outer rotor clearance0.02-0.14 mm (0.001-0.006 in.)0.20 mm (0.008 in.)
Pump housing-to-outer rotor clearance0.10-0.18 mm (0.004-0.007 in.)0.20 mm (0.008 in.)
Pump housing-to-rotor axial clearance0.02-0.07 mm (0.001-0.003 in.)0.15 mm (0.006 in.)
Relief valveRelief valve, oil pressure with oil temperature at 80°C (176°F)At idle70 kPa (0.7 kgf/cm2, 10 psi) min.———
At 3,000 rpm (min-1)340 kPa (3.5 kgf/cm2, 50 psi) min.———



Cooling
ItemMeasurementQualificationStandard or NewService Limit
RadiatorCoolant capacity (Includes engine, heater, hoses, and reservoir)Engine overhaul4.7 L (5.0 US qt, 4.1 lmp qt)
Coolant change3.6 L (3.8 US qt, 3.2 lmp qt)
ReservoirCoolant capacity0.4 L (0.4 US qt, 0.4 lmp qt)
Radiator capOpening pressure93-123 kPa (0.95-1.25 kgf/cm2, 14-18 psi)
ThermostatOpening temperatureBegins to open80-84°C (176-183°F)
Fully open95°C (203°F)
Valve lift at fully open8.0 mm (0.31 in.) min.
ThermoswitchSwitching temperatureTurns ON91-95°C (196-203°F)
Turns OFFSubtract 3-8°C (5-15°F) from actual ON temperature

Fuel and Emissions
ItemMeasurementQualificationStandard or NewService Limit
Fuel pressure regulatorPressure with fuel pressure gauge connected320-370 kPa (3.3-3.8 kgf/cm2, 47-54 psi)
Fuel tankCapacity42L (11 US gal, 9 lmp gal)
Engine idleIdle speed without a loadM/T in neutral650±50 rpm(min-1)
CVT in N or P position750±50 rpm(min-1)
Fast idle speedM/T in neutral1,500±200 rpm(min-1)
CVT in N or P position1,500±200 rpm(min-1)
Idle CO0.1 % max.



Clutch
ItemMeasurementQualificationStandard or NewService Limit
Clutch pedalHeight form floorLHD model163 mm (6.4 in.)———
RHD model150 mm (5.9 in.)———
Stroke130-140 mm (5.12-5.51 in.)———
Play6-20 mm (0.2-0.8 in.)———
Disengagement height from the floorLHD model72 mm (2.8 in.)min.———
RHD model61 mm (2.4 in.)min.———
FlywheelRunout on clutch mating surface0.05 mm (0.002 in.) max.0.15 mm (0.006 in.)
Clutch discRivet head depth1.1-1.6 mm (0.043-0.063 in.)0.2 mm (0.08 in.)
Thickness7.25-7.95 mm (0.29-0.31 in.)5.0 mm (0.20 in.)
Pressure plateWarpage0.03 mm (0.001 in.) max.0.15 mm (0.006 in.)
Height of diaphragm spring fingersMeasure with feeler gauge and special tool0.8 mm (0.03 in.) max.1.0 mm (0.04 in.)

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